Friction welding enables the joining of dissimilar metals.
Oya Manufacturing Co., Ltd.
The process involves friction welding, a method that generates frictional heat by rubbing two workpieces together and then applying pressure to bond their structures at a molecular level.
We have experience not only in joining materials of the same type, but also in joining dissimilar metals such as copper and aluminum, titanium and aluminum, aluminum and stainless steel, and stainless steel and iron.
Has this ever happened to you?
I want to join different metals, such as copper and aluminum, or aluminum and titanium.
I want to prevent water and air from leaking at the joints.
I would like stronger joints and more consistent quality.
We are looking for a supplier that can handle copper, such as copper and copper, or copper and titanium.
These problems
Oya Manufacturing Co., Ltd.
Friction welding enables the joining of dissimilar metals such as copper.
Friction welding is a process in which two workpieces to be joined are rubbed together at high speed to generate frictional heat, which is then applied under pressure to bond their structures at a molecular level.
At Oya Seisakusho, we can join not only identical metals, but also dissimilar metals.
Recently, we have been doing a lot of joining work with materials such as copper and aluminum, and copper and iron.
Oya Manufacturing Co., Ltd.'s Commitment
1. Leave copper joining and processing to us!
We specialize in joining dissimilar metals.
Friction welding allows for the joining of dissimilar metals. We have experience joining special alloy materials to forged pure copper products.
It's possible to use expensive materials for the tip and inexpensive materials for the majority of the rest, rather than constructing the entire thing from expensive materials.
For example, cost reductions can be achieved by using copper only in the parts where strength is required, and inexpensive aluminum for the other parts. Although copper is said to be difficult to work with, please leave it to us.
2. Secure bonding quality that won't come undone even in harsh environments!
Please contact us even for small orders.
Friction welding is a joining method that bonds the structures of two materials at a molecular level. Because the joined area is alloyed with no impurities, it can withstand high temperatures close to the melting point of the base material.
Parts joined using friction welding can be used even in environments where adhesives or brazing would be inadequate.
Furthermore, the joining process is numerically controlled and performed using machine control. This ensures consistent quality regardless of the worker.
3. No liquid leaks from the joints! No air leaks! We solve your problems with our jointing solutions.
This process can be completed by manufacturing and joining together parts with large and small outer diameters, such as flange shafts and flange nipples, which have a large difference in outer diameter.
This leads to reduced material costs and fewer manufacturing steps, resulting in significant cost advantages for mass-produced parts.
Furthermore, unlike conventional welding, this method joins surfaces together, allowing for a uniform bond from the center to the outer edge. Therefore, there is no need to worry about leaks, even in parts where ① liquids pass through (pipe structures) or ② air passes through.
Sample results (past performance)
Sample product photo (titanium x aluminum)
To reduce the product's weight, titanium is used only for the parts that require strength, and aluminum is used for the rest of the product.
The photo shows an example of a joint, made of titanium and aluminum (anodized).
Sample product photo (copper alloy x iron)
To increase the strength of the joints. To prevent leaks.
Sample product photo (aluminum x iron)
Aluminum is used for weight reduction, and iron is used for parts requiring strength.
Recommended for these uses
Cost reduction is achieved by combining inexpensive materials with high-quality materials, rather than using only expensive materials.
Aluminum x Stainless Steel: Aluminum for weight reduction, stainless steel for parts requiring strength.
Instead of using copper for everything, we combined it with inexpensive materials. From left to right: copper x aluminum, copper x stainless steel, brass x aluminum.
Management philosophy
Kenji Oya, Representative Director, Oya Manufacturing Co., Ltd.
"To do healthy and honest work."
Our company motto is "Healthy and honest work."
This is our company motto, which has been passed down from the founder to my predecessor and then to me.
This will be our company's fundamental stance, and we aim to pursue technological advancements while considering environmental impact in our manufacturing processes.
We are committed to creating things that people can touch, and we aim to be a company that can be passed on to the next generation.
We will continue to build this together with all our employees.
Company Name
Oya Manufacturing Co., Ltd.
location
363 Kamihirama, Nakahara-ku, Kawasaki City
Establishment
February 1961
capital
representative
Number of employees
10 million yen
Kenji Oya
10 people (including 4 permanent employees)
Business details
Metal product manufacturing industry